Kawasaki engine surges at full throttle

This happens on cold start about 25% of the time. When it does, if I pull the choke all the way out for a second and then push it all the way back in, it usually clears up, but not always. If I rev the engine up, it clears up and runs smooth at higher RPM (past 1/2 throttle). This also happens when the engine is hot (after 1 to 4 hours of mowing).

Received 35 Upvotes on 34 Posts. The surging business is usually a lean mixture. It can be caused by a vacuum leak from carb to manifold to cylinder, or low fuel available to the carburetor, or leaking crank seals. If the saw is running well except at full throttle, it's probably in the fuel available to the carb (ie lines, filter, tank cap ...Engine surges.If you close the choke 90% it smooths out and keeps running.You can see the throttle close down to an idle,then governor opens the throttle bac...5 posts · Joined 2010. #1 · Apr 4, 2013. I have a 2007 exmark turf tracer hp with a 17 hp kawasaki motor. Has maybe 400 hours. Engine has been surging from idle to nearly full throttle. Doesn't surge at wot but engine doesn't sound smooth. I have done research and tried all the secrets and tricks on here. I've had the carburetor off 8 times ...Motor Surging. Have new Castle Creations Phoenix Edge 75 AMP running an Eflite Power 46 Brushless Outrunner Motor, 670Kv. ESC is plugged into an Eagletree Vector OSD/AP system using Dragon Link UHF for control. All power connections have been checked and checked, zip tied cables, hot glue on bullets...nothing loose to …Tweet. #1. Trailblazer surging. 06-24-2009, 10:21 AM. I have been noticing the last couple of days my trailblazer 302 has developed a surge when I quit welding before it drops to idle. I don's suppose it hurts anything but I don't like it and it's never done it before. It is not really noticeable while I am welding.

It has: -Fresh oil (5w 30) -Fresh gas treated with stabiliser. Runs smooth at idle and at midrange but backfires (afterfires) and surges at full throttle. I tried adjusting the high speed jet screw and that somewhat helped but it still backfires every once in awhile and stills seems to surge (more like the speed oscillates a little).Locate the limiting mechanism by lifting up the cargo bay at the back, finding the black metal cover which is riveted over the governor (has the throttle rod going underneath it from the carburettor), drilling out the three rivets and removing the metal cover. Find the parts that resemble this: Throttle control on BBC engines. The methods for checking and adjusting RPM and Full Throttle position is the same on all the Kawasaki FJ180V engines. We are illustrating the procedures on the BBC engine for clarity. FJ180V KAI Engine Specifi cations used by Ybravo: “M22” used on 21” Zone Start - 3300 RPM Excessive production of white smoke. Overheating. Fuel filter issues. Faulty voltage regulator. 1. Kawasaki fx730v carburetor problems. Dealing with carburetor problems on your Kawasaki FX730V engine can be frustrating. Let's dive into some common issues and how you can handle them.Surging is always caused by an air : fuel ratio that is too lean to maintain a constant speed. Only 2 ways this can happen 1) carb not supplying enough fuel 2) air entering the engine after the carb venturi tube has added the fuel. To test for the latter, start the engine, hold the governor arm at whatever place to obtain the fastest smooth speed.Tractor surging and bogging down. I have a John Deere GX325 18hp v-twin Kawasaki engine. 1) When started up and idling it surges very badly that when you hit the PTO switch it shuts off due to not enough power. If I half choke it to take the surge out it will engage. 2) After mowing for about a half hour or so, it will rattle very badly and ...Oct 21, 2004 · F. fixer67. 3092 posts · Joined 2004. #2 · Oct 20, 2004. Try running without an air filter. These new engines of all makes are running so lean you can not running them without an air filter which makes it hard to do carb work on some of them. On some engines I have had to make a special filter set up to do carb work. 5. Apr 16, 2001. #1. We have a 98 25hp Evinrude that has an annoying habit of intermittently bogging down or losing power when we run at full throttle. One of the problems is that it is completely unpredictable as to when it is going to happen. When it happens we stop the motor take it out of the water for a minute or so, start it back up and ...

4010 Mule surging. I have a 2011 mule 4010 that surges at low RPM. it idles ok at start but if i slowly accelerate it gets really sticky and surges. if I floor it it runs great. I have changed out the injectors and cleaned the fuel pump screen. I suspect the Throttle sensors may be the real issue but I dont have the special connector to test this.Engine surges.If you close the choke 90% it smooths out and keeps running.You can see the throttle close down to an idle,then governor opens the throttle bac...My mower has the 24hp kawasaki EFI 750 engine and when dropped to idle it slowly settles into a never-ending cycle of pulsing the throttle to try to attain the target idle revs. If you bump the gas up, it cuts the fuel back and settles into the same pattern quite quickly.4. Dec 18, 2021 / Kohler ECV749 (EFI 29HP) Surging at mid to high throttle when idling. #5. ILENGINE said: Doing a TPS relearn may not be a bad idea to see if that improves the idle. It is very possible that the TPS is getting worn sending erratic signals to the ECU. May require a TPS replacement in the future.

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Briggs 22 hp twin surging badly all rps adjust governor arm , tried adjusting both ways now nothing but full throttle. Removed springs from arm, worked throttle by hand. No movement in governor arm at …This problem comes up whenever I try to accelerate really fast. It will get to around 9k RPM and then just completely sputter and bog down, and then the power surges up and down. I have been researching this problem for the past two weeks, and I have yet to find a fix for it. Things I have tried: -Seafoamed the gas tank.Happens in all gears, but it seems worst in 2nd gear. I do not believe it's my throttle control. I've ridden my friend's 2012 Ninja 650r and its smooth even at low RPMs. The bike has a slip-on Scorpion exhaust, but no power commander was installed. I've noticed that sometimes the surging is accompanied with some popping/backfiring from the exhaust.piston slapper. a common problem that causes engine surging is dirt ingested into air jets. these are usually found in the carb throat behind choke plate. blow thru the jets with carb cleaner.these jets provide the air in the air/fuel mix that runs engine.I recently received a Northstar 13000W generator that has a Honda GX630 engine. The machine has seen some hours of use on a ranch but still looks to be in somewhat decent shape. Issue is that upon start up the engine tries to rev to full throttle but starts to shake and miss like crazy. I thought perhaps it was being starved for fuel and so ...

168 posts · Joined 2013. #11 · Apr 22, 2017. Generally there is an adjustment screw somewhere on the carb to increase or decrease the idle. Make small adjustments to see if the rough idle improves. If so, you will probably want to get a cheap tach to verify you are within a safe range.My 2003 EZGO TXT with 295CC Robins engine surges at slow speed. Runs fine at full throttle. Any advice to stop the surging? ... Runs fine at full throttle. Any advice to stop the surging? HotRodCarts Cartaholic. Mar 14, 2020 #2 Are the RPM's surging or staying steady when this happens? Did the surging just start happening or has it always done ...I clean the heck out of a Tecumseh carb over the summer and it didn't help one bit. Spent $15 on a new one on Amazon and it works flawless. Update: Replaced the carb and surging gone. However now the motor is stuck at full throttle (and RPM seems higher) probably coz I've stretched the governor rod .At high rpms, it starts surging and dosn't seem to reach full rpms. I have tried a number of things, but the problem seems to be getting worse, not better. 1) replaced the two fuel pumps. 2) replaced the on engine fuel filter. 3) replaced all on-engine fuel lines (under the cowling).I have a 2009 Stingray with a Volvo 3.0 Penta FI engine. When I gave the boat full throttle it waits to go and then surges (like pumping the gas peddle in a car). The dealership has been "solving" the … read moreKawasaki Mule 4010 won't run full throttle Please help. I have an 09 Mule 4010 gas engine. I bought it from an older lady who didn't use it for a year or more. It will crank and run at slow speeds about half throttle but will backfire and not run if I press the pedal all of the way down. I drained the fuel tank and filled with 92 ethanol free.Although your might running at near full speed if it is off load it is still running off the idle circuits of the carburetor. It when you put the full load of the deck on the engine is when start to the main fuel circuit in the carburetor. Also be aware that 698445 has been superseded to 594593.Table of Contents. The Problems And Fixes of Kawasaki Mule 4010: 1. Kawasaki Mule 4010 Loss of engine and electrical power Problem: The Fix: 2. Kawasaki Mule 4010 Throttle body and Sensor Problem: The Fix: 3.About 2-3 lawn cuts ago I started to notice under heavier load (going uphill mowing) the engine would sputter gradually and lose power. It would go away going downhill, but then repeat going uphill. The last lawn cut going up the same hill mowing at full throttle the sputtering was constant with a loss of power.• Check for any binding in the throttle linkage and ensure the equipment throttle cable is adjusted properly. Also verify that the static governor adjustment is correct. (See page 2.) • On EVAP equipped engines, ensure the tank is venting properly and that EVAP hoses are secure and unobstructed. • Ensure sparkplug is gapped to .030 in ...Hi Guys, I have a 61" Scag Turf Tiger that has the 27hp Kawasaki Engine (FD750D). The engine has a surge where the RPM will go up and down at idle. The throttle position doesn't seem to matter. It runs a bit smoother at full throttle but still surges some. When surging if I look at the side of the carburetor I can see the throttle plate fluctuate.

There can be many causes for engine surge, and they may vary from one car model to the next. When this fault appears, there are a number of components or systems you may want to look into first: Vacuum leaks at the intake manifold or vacuum hoses. Leaking, sticky, or partially restricted fuel injector (s) A faulty emission control …

Kawasaki Mule 4010 won't run full throttle Please help. I have an 09 Mule 4010 gas engine. I bought it from an older lady who didn't use it for a year or more. It will crank and run at slow speeds about half throttle but will backfire and not run if I press the pedal all of the way down. I drained the fuel tank and filled with 92 ethanol free.It sounds like your are running lean at cruise power. Does it surge when you are on steady throttle, meaning staying at a speed like 70mph. If ...However, if there are any leaks, the engine can draw in outside air that hasn’t had fuel added to it, leaning out the mixture. Start by tightening all the bolts around the carburetor: these can work loose after being subjected to engine vibration, letting the carburetor separate from the head. If the engine is still surging, inspect the ...#1 · Jan 14, 2023. 40hrs - 2017 Kawasaki Ultra LX 1500 non supercharged. Engine runs fine at light throttles and full throttle. At a certain part throttle range, it has instant …Surging is always caused by an air : fuel ratio that is too lean to maintain a constant speed. Only 2 ways this can happen 1) carb not supplying enough fuel 2) air entering the engine after the carb venturi tube has added the fuel. To test for the latter, start the engine, hold the governor arm at whatever place to obtain the fastest smooth speed.New Member. Oct 27, 2020. #1. Hi all, we recently bought a 2017 EZGO L6 Express with a FJ400D Kawasaki engine. It runs well, but is backfiring loudly at times when letting off the gas when having run at higher speeds. I just replaced the carb and it seems to run even faster now, but is still backfiring. I (think) I can sometimes keep it from ...I have a JD RX75 with a 9HP Kawasaki engine. It starts easily and runs okay except the engine surges at all throttle positions when there is no load. If I start driving up hill or engage the mower deck the engine runs smooth. But as soon as I push in the clutch or go down a grade the engine starts surging.Jun 20, 2019 · You can try the old school trick of running the engine at full revs and closing the choke until it almost dies. Open the choke and let the engine stabilize. Repeat this process a few times. You might get some good results. If not, the only true way to effect repairs is to disassemble the carb and fully clean it.

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surge/hunting occurs only at wide open throttle, but will not occur every time you go there? When it does happen, I will back out of full throttle SLIGHTLY and the engine runs fine again. Problem happens with no load or load. Watching the inputs on Diagnozer, throttle & accelerator % holds steady.F. fixer67. 3092 posts · Joined 2004. #2 · Oct 20, 2004. Try running without an air filter. These new engines of all makes are running so lean you can not running them without an air filter which makes it hard to do carb work on some of them. On some engines I have had to make a special filter set up to do carb work.Take a small pair of vice grips and clamp down and turn the studs but just loosen them. Don't try to back them out completely with the vice grips. Snug but don't tighten the two bolts back on the carburetor. Then put the nuts on one stud and tighten the two nuts together.Since then I put a tach on it and checked rpm. At idle it’s between 1450-1500, and 3400 at WOT at peak, but will pipe down to 2800. I know idle should be adjusted at the throttle plate closed at 1450, with the governor plate screw to 1550, and WOT governor plate to 3600rpm.A no load surge is caused by the idle jet being clogged with dirt or debris. even at full throttle no load the engine runs on the idle circuit of the carb. when you engage the blades the extra load causes the governor to open the throttle which switches over to the main/high speed jet in the carb and it runs smooth. D.Find technical downloads such as specification sheets, troubleshooting guides, service data, owners manuals and brochures for your FD731V engine.Find technical Kawasaki engine downloads such as specification sheets, troubleshooting guides, service data, owners manuals and brochures here. Engines Expand Engines . Turfcare . 4-Stroke Vertical Handheld Equipment . 2-Stroke Horizontal Powered by Kawasaki ; Support Expand Support .Swapping out a fuel filter. One of the solutions to fix a surging lawn mower engine is by swapping out the fuel filter. A clogged fuel filter can cause issues with the flow of fuel to the carburetor, leading to fluctuating revving and surging of the engine. If you notice your lawn mower surging at full throttle or the engine surging up and down ...There can be many causes for engine surge, and they may vary from one car model to the next. When this fault appears, there are a number of components or systems you may want to look into first: Vacuum leaks at the intake manifold or vacuum hoses. Leaking, sticky, or partially restricted fuel injector (s) A faulty emission control …Apr 22, 2012 ... I have the same issue with my X300. It is worst at idle, but is somewhat present at full throttle. It usually gets better as it warms up. The ...Kawasaki introduced the Mule 2510 model in 1993 with a 617-cubic centimeter liquid-cooled V-twin engine and fan-cooled belt drive converter. Equipped with the same engine size, the... ….

Discover the health care transition gap in patients with Kawasaki disease. Stay informed with the latest science news from the American Heart Association. National Center 7272 Gree...I have a John Deere Gator XUV 620i, FD620D CS26 DFI kawasaki engine. At about 130 hours on the machine it has started to run unevenly at low speeds. Mainly at speeds under 10 mph. On a cold start it does not have the problem but as the engine reaches normal operating temperature it starts the low speed uneven rpm problem.I have a 15hp Kawasaki on a 48 Lesco and the engine surges. I did all the routine things I could think of. Changed oil, air filter, emptied carb bowl, cleaned fins, …The main time the loud backfire happens is when starting it. Exactly. Our guys get back at the end of the day and bring the lazers into the shop to change blades. They shut the machine off, jack it up and change out the blades. On start up to move the machines into the back bay, one lazer would back fire, scare the pizz out of the office staff.Dec 5, 2011 ... It seems to only happen as the RPM's get up around the 5k – 6k mark and only in this throttle range. At first I thought I had bad fuel or a ...Kawasaki engine surges at full throttle should require expert consultation. Therefore, it's essential for you to confirm the reason or reasons first to accomplish the project. ... Initiate the steps on how to fix the 17 HP Kawasaki engine surging with the details. Positive results at no expense should recover the original smoothness. Read More.Tractor surging and bogging down. I have a John Deere GX325 18hp v-twin Kawasaki engine. 1) When started up and idling it surges very badly that when you hit the PTO switch it shuts off due to not enough power. If I half choke it to take the surge out it will engage. 2) After mowing for about a half hour or so, it will rattle very badly and ...Watch at proclaimliberty2000 how fixing a small engine that's surging might be easier than you think.Disclaimer: Under no circumstances will proclaimliberty2... Kawasaki engine surges at full throttle, Kawasaki EFI technology combines Integrated Electronic Throttle Control and an advanced engine control unit (ECU) to continuously match engine power to cutting load and ground speed, helping to maintain maximum cutting performance through heavy turf, tall grass, hillsides, cold starts, and more. Get razor-sharp results with a Kawasaki EFI engine., Common Causes of Backfire: Lowering engine speed too fast. Gasoline, which contains higher blends of alcohol. Carburetor adjustment set too lean. Muffler construction can induce backfire. Higher than normal engine temperatures. Some carburetors can induce backfire due to the sensitivity of internal transitional passages., Surging Engine. OK, we have a liquid cooled 27 HP Kawasaki engine model number FD750D-S04. It has a very bad surging problem from half throttle and above as long as it is not under a load. Once the blades are engaged or if you drive up a hill it smooths out and runs great. Another thing is it backfires and sputters when we take it from full ..., 5 posts · Joined 2014. #1 · May 25, 2014. My Hustler 60" deck Mini-Z has a 23HP kawasaki FH680V engine that has a problem no one has figured out. It has run great for 750 hours but now after about 15 minutes of operation under load the engine starts to surge for 20-30 seconds and then shuts off. I noticed that the governor arm goes up and ..., How to repair an engine carburetor that surges, hunts, pulses or waffles. In this video, we'll show you how to fix a surging engine on a lawn mower, pressur..., Loosen cable retainer screw (F). Move throttle arm (E) and throttle cable (H) to align holes in control panel and throttle control plate. Insert a 6 mm (1/4 in.) bolt (G) or drill bit through holes to keep throttle arm from moving. Be sure bolt or drill bit is perpendicular to the control panel., You are supposed to hold the throttle wide open during the test. I would repeat the test with wide open throttle, but the numbers are indicating a problem with the rear cylinder. Once you have repeated the test, remove plug and add a teaspoon of engine oil to the cylinder with the lowest compression and then repeat the compression test., Reason 1: High Float Level. Your Predator 212 will sputter at full throttle if your float level is high. The fuel level in the carburetor bowl is controlled by the float level. Sputtering can occur when the carburetor is flooded at full throttle by a high float level. Furthermore, if the float has a hole, it sinks and doesn't regulate the ..., Most two-stroke engines have two screws that allow you to adjust the carburetor. One of these screws adjusts the mixture of the gas/oil/fuel mixture, and the other screw controls the speed of the idle. To adjust the carburetor, you need to have the engine running. Slowly turn the screws to adjust the carburetor until the engine is running smoothly., Check the Air Filter: The most common reason why an engine bogs out under acceleration is because the air/fuel mixture is 'dirty' or inefficient. If the air filter is clogged or has a lot of dirt in it, it could be bogging down the engine. Clean …, Changing the filter to an after market filter will lean the motor out which will cause a "surge" at full throttle. You will need to possible jet the motor richer to compensate for the leaner filter design. Third: Try rolling out og the throttle from full throttle by about 1/8th and see if the engine RPM's increase and the surge goes away, if so ..., 5. Apr 16, 2001. #1. We have a 98 25hp Evinrude that has an annoying habit of intermittently bogging down or losing power when we run at full throttle. One of the problems is that it is completely unpredictable as to when it is going to happen. When it happens we stop the motor take it out of the water for a minute or so, start it back up and ..., Mar 6, 2023 ... A clogged Pilot jet will cause and engine to surge like crazy when it's running full throttle unloaded. Once it's put under a load, the surging ..., 5. Aug 6, 2018 / Dreaded John Deere SURGING. #9. bertsmobile1 said: Mowers have not been idled down before shut off for decades it actually increases the heat in the engine. If it only surges at idle then the idle fuel circuit in the carb is still blocked. They can be a bugger to clean and some times they can not., Hello Curtis I have a John Deere Z910A mower with a Kawasaki engine that cuts just fine but the engine surges at idle and full throttle. I’ve changed the fuel filter and both spark plugs and drained the gas but it hasn’t helped. Any ideas on what I should do next would be greatly appreciated. Thank you, It almost sounds like it is hitting the rev limiter, But at idle that can not be happening. It is now running OK at full throttle but will surge when Idling. ... Some engines are very picky about fuel filters and their micron ratings and Kawasaki LC twins are very picky. ... Halaluha: I found the problem, I am now the head Kawasaki water cooled ..., I have a 2009 Stingray with a Volvo 3.0 Penta FI engine. When I gave the boat full throttle it waits to go and then surges (like pumping the gas peddle in a car). The dealership has been "solving" the … read more, remove 2-10mm on either side of MAP sensor. locate linkage black clip, on front throttle plate lever, and gently push the clip down to unhook it, and gently pull linkage out of throttle plate lever. move linkage plate aside. your almost there. 4, 10mm nuts on intake elbow, loosen, and remove,, N. W. Indiana. Tractor. Kioti CK3510SE HST, Ford 3400, Gizmow ZTR, Simplicity 7016H. Rdrcr said: I recently purchased a new Cub Cadet Pro Z 560 S KW and I’m trying to figure out what RPM or throttle amount I should be applying when I mow. The ZT is equipped with the 852cc Kawasaki FX850v engine., Kawasaki V2 engine problems. I have a Husqvarna AWD ride on with a Kawasaki FH531V 18.0 engine, done 520 hours. Motor started running rough about 2 months ago, was fine at full throttle under load but rough at idle and half throttle. I changed spark plugs, cleaned air filter, cleaned fuel filter but problem continued., Use a 15/64 drill bit and put it thru both holes to hold the throttle in place. Loosen the 2 cap (10mm) at the top of the throttle plate. The holes are slotted to allow you to move the entire plate toward the carburator (slower engine speed) or away from it (increasing speed)., However, if there are any leaks, the engine can draw in outside air that hasn’t had fuel added to it, leaning out the mixture. Start by tightening all the bolts around the carburetor: these can work loose after being subjected to engine vibration, letting the carburetor separate from the head. If the engine is still surging, inspect the ..., John D Kawasaki engine 17 hp surges. anybody have any thoughts. Thanks a lot, Deeremoonkid. My F525 (17 HP Kawasaki) does that at idle after I fuel it. I fuel it & drive it about 100' to the shed, 1/2 throttle or less. The rest of the time, it runs fine! ~~ grnspot110. Thanks, appreciate it. could be as simple as the vent in the fuel tank cap ..., I have a gas Mule 4010 that has 800 hours. 799 of those hours, the machine has run as expected. In March, I replaced the fuel pump, fuel filter and spark plugs. It ran completely fine with regular use on the weekends. Just recently, it has begun to lose power going uphills in High. We are in the hill country, and right now I have to put it in ..., Although your might running at near full speed if it is off load it is still running off the idle circuits of the carburetor. It when you put the full load of the deck on the engine is when start to the main fuel circuit in the carburetor. Also be aware that 698445 has been superseded to 594593., O.S. Engines Support - Pumped OS FS-91 surges at full throttle - I have a pumped OS FS-91 which is running erratically at full throttle - it surges. It will run well for awhile leaving a visible smoke trail but then it sags and the trail disappears. This happens erratically. Sometimes I can get nearly a fuull flight, Oct 21, 2004 · F. fixer67. 3092 posts · Joined 2004. #2 · Oct 20, 2004. Try running without an air filter. These new engines of all makes are running so lean you can not running them without an air filter which makes it hard to do carb work on some of them. On some engines I have had to make a special filter set up to do carb work. , 5 posts · Joined 2010. #1 · Feb 10, 2010. My 2003 Bayou 250 just started having an issue with a mis at mid-full throttle. Start and idles perfect, revs just fine but when in gear and trying to go its popping and missing all over the place. Strange thing is, 2 weeks ago I was riding it and it was perfect, no issues at all., The main time the loud backfire happens is when starting it. Exactly. Our guys get back at the end of the day and bring the lazers into the shop to change blades. They shut the machine off, jack it up and change out the blades. On start up to move the machines into the back bay, one lazer would back fire, scare the pizz out of the office staff., The common causes of 2 stroke bogging at full throttle include using the wrong gas mix, dirty or clogged air filters, damaged spark plugs or barrel gaskets, and damaged intake manifold gaskets. Easy fixes include using the correct fuel, cleaning dirty parts, and replacing the damaged components. These are just a few reasons for two …, Surging/hunting is usually a sign of being too lean. If it's surging at full throttle or thereabouts, richen the high speed needle. If it's at part throttle, it might need a little richer setting on the low end. Small adjustments with testing in between will get you where you need to be. Just my uneducated two cents., 22hp Kawasaki engine surge. I have a 22hp kawasaki FS651V that surges at any throttle or choke position, with or without blades engaged. Runs very rough. Machine has 220 hours. I have tried replacing the carburetor with an identical walbro unit, changed out the spark plugs, new fuel filer, air filter, new governor spring, new choke spring, new ..., Inspect the vent on your gas tank's cap and clean it if it's dirty. Drain the gas tank, clean the gas bowl, and add a fresh batch of fuel. Or you can inject fuel cleaner to clean the fuel line. After changing the fuel or injecting fuel cleaner run the lawn mower as usual. Caution: Make sure the fuel is below the maximum gauge level.